High Precision Prototype Inject Molding Custom PA66 PEEK ULTEM POM ABS Plastic Parts
Description of Injection Molding Prototyping
Injection molding prototyping is a manufacturing process used to create functional prototypes of plastic parts or products before proceeding to mass production. It is a widely used technique in product development and design validation as it allows designers and engineers to test their concepts and verify the design's functionality, fit, and performance.
Mold Design: First, a custom mold is created based on the 3D CAD model of the part or product. The mold consists of two halves, an injection side, and a cavity side. The mold design ensures that the molten plastic material can flow into the cavity to form the desired shape.
Specification of Injection Molding Prototyping
| Product range | Producr design, mold design, mold making and produce plastic parts |
| Processing Craft | Mold fabrication, Injection etc; |
| Material | ABS, BMC, SMC, AS, PVC, Nylon(PA), PP, PPS, PC, PE, POM, PMMA, PS, HDPE, TPE, TPU etc |
| Surface finish | Polishing finish, Texture Finish, Glossy Finish, Electroplating, Painting, Slik print, Rubber Painting etc |
| Color | RAL/PANTONE color |
| Mould Base | as per customer's requirement |
| Tolerance | 0.01~0.1mm |
| File Format | Solidworks, Pro/Engineer, Auto CAD, PDF, JPG |
Application of Injection Molding Prototyping
1. Consumer Electronics: Injection molding prototyping is extensively used in the consumer electronics industry to create prototypes of mobile phone casings, laptop components, camera housings, and other electronic device parts.
2. Automotive: Automotive manufacturers use injection molding prototyping to create prototypes of interior and exterior components, such as dashboards, door panels, knobs, and grilles, to test their fit, functionality, and aesthetics.
3. Medical Devices: The medical industry utilizes injection molding prototyping to create prototypes of medical device components, such as syringe bodies, inhaler parts, and surgical instrument handles, to validate their design and functionality.
Quality Control
1. Checking the raw material after they reach our factory------- Incoming quality control ( IQC)
2. Checking the details before the production line operated
3. Have full inspection and routing inspection during mass production---In process quality control(IPQC)
4. Checking the goods after they are finished---- Final quality control(FQC)
5. Checking the goods after they are finished-----Outgoing quality control(OQC)
Our promise
1. Offering design and improvement scheme freely.
2. Offering video and photos with details freely during production.
3. Helping customers to do factory inspection freely for his other Chinese suppliers.
4. Producing completely according to the accuracy of drawings,assembly measurement to detect function and strict quality control to ensure 0 return rate.
5. 99% orders can be ensured delivery time.
6. Quote can be offered within 2 days fastest.
7. Delivery time is only 7 days fastest.
8. Responding to the enquiry within 2 hours.
9. The materials we use are optimal.
10. 24 hours online service.
11. The lowest price with the same quality and service.
12. Logistics arrangement with high performance to price ratio.
13. The most suitable packing method to different products.
FAQ
Q: How can I customize my products ?
A: Please describe your project. Include the following information so that we can provide an accurate quote: Part Name, 3D CAD Drawing, Quantity, Material, Color, Finishing.
Q: How can I know my products going on ?
A: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the production process.
Q: Can You sign a confidentiality greement ?
A: We can sign a confidentiality agreement according to your needs.
Q: What is your terms of payment ?
A: 30% in advance ,70% balance before shipment. Other terms negotiable.
Q: Are you a trading company or factory?
A: We are direct factory with 20 experienced engineers and more than 80 employees as well approximate 3,000 square meters workshop area.
Q: What shall we do if we do not have drawings?
A: Please send your sample to our factory,then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions(Length,Hight,Width),CAD or 3D file will be made for you if placed order.
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